The Shakespeare Ugly Stik.
The story of the development and naming of this popular fishing
rod by one who was there.
The 70’s were exciting times for the entire fishing tackle
industry. Shakespeare had been working with graphite from the late
60’s primarily for golf shafts because Union Carbide was subsidizing
the project. The race was on among all manufacturers to use graphite
in fishing rods. The first rod I remember seeing at tackle show
utilizing graphite was a boat rod made by Garcia /Conolon. This was a
laminated rod made like an archery bow that may have had wood,
fiberglass, and graphite in layers. Shakespeare’s efforts were
composite rod blanks with graphite co- mingled with fiberglass and
epoxy resin. We were having problems making them straight enough to
use in fishing rods. After numerous proto types using the composite
approach, we developed several samples of all graphite spinning rods
and fly rods. Marketing decided to put an all graphite fly rod in the
product line. At a tackle show in Chicago, Shakespeare and Fenwick
both introduced a graphite rod with a name spelled the same- GRAFLITE.
You can imagine the concern on both sides. After much deliberation it
was determined that Shakespeare had secured the name first and Fenwick
had to destroy all the catalogs in print and come up with another
name.
During this time Steve Trewhella was the president of Shakespeare
and Clyde Rickard was vice-president and general manager of the
fishing tackle division. One of the persons reporting to Clyde was Joe
Kuti who was a product manager in the marketing group. I was in charge
of fishing rod development and the engineering group in the FTD.
Graphite was very expensive; in the beginning it was about $400 per
pound and glass was about $.50 per pound. Shakespeare was noted for
white rods with spiral markings and our marketing group perceived that
Fenwick, Garcia, Wright McGill, and others had an advantage as to
styling and cosmetics on fishing rods. These competitors all used a
preimpregnated material and made rods by a cut and roll process.
Shakespeare’s quality rods were made with an internal spiral
fiberglass core and parallel glass fibers impregnated with pigmented
polyester resin .The method to make them was referred to as the Howald
process. Both processes used a clear film like tape on top of the
impregnated material, wound in several layers to apply pressure to the
laminate while curing in an oven. Shakespeare removed the tape with
high pressure water jets. Other rod makers removed tape by un-winding
and surface sanding or simply by sanding away the tape. Shakespeare’s
rods were left with spiral markings on the surface while our
competitor’s rods had sanded smooth coated surfaces.
The most important project request from marketing to engineering
was to make our rods look better which included sanded smooth surfaces
and colors other than white. An engineer reporting to me was Mike
Romanyszyn. While we were trying to use graphite in rods we had to
also work on this cosmetic improvement project. Regular scheduled
meetings were occurring between engineering and marketing to update
everyone on engineering developments. While we had developed and
brought to market the first all graphite rods, they were very
expensive to make and high priced to the consumer. During one of our
engineering experiments, I asked Mike to make some sample blanks using
graphite instead of fiberglass for the spiral core. Because of the
crook problem we had when we blended fiberglass and graphite we
decided to use clear resin with the parallel glass fibers so we could
detect any stresses that might be occurring while the blanks were
curing. This was yet another way of combining fiberglass and graphite
as compared to blending parallel fibers. The next day Mike and I were
examining these latest casting rod blanks and to our amazement they
were stronger than anything we had ever seen, almost un-breakable.
Needless to say we were excited and on top of the strength asset the
blanks were straight. The following afternoon we had one of those
scheduled progress update meetings with Joe Kuti, Clyde Rickard, Mike,
and me. The meeting immediately worked itself to our progress on
sanded, coated blanks. I said there was no additional progress, but
we had something new and innovative to show. While bending the rod to
show its strength I talked about capitalizing on our manufacturing
strengths and abilities and that sanding and coating was not easy for
us. Joe Kuti immediately criticized our lack of cosmetic progress and
said that those blanks were the ugliest that he had seen. I was very
upset at his response and expressed my feelings at their inability to
recognize a real innovation... While loudly slamming the blank down on
the conference table, I left the meeting in disgust and anger
indicating that they did not need my help. The plant was dark as it
was after the 3:30 pm shift closing. I was walking through the plant
and Clyde came after me to try to calm me down before we all left the
plant for home that afternoon.
I don’t remember if it was the next day or two or three days later
but by now these blanks had been looked at by most of Shakespeare’s
executives. We were informed that there was going to be a new product
line with a limited model offering and we were to pursue patent
applications and trade marks for the UGLY STIK. The UGLY STIK patent
was filed 4-12 -1976 by James Monroe Lindler and Michael Taras
Romanyszyn. Joe Kuti is the one that I credit for naming the rod
series. The first years production was beefed up to be extra strong,
and these rods were truly ugly. Blanks were not pigmented, the
graphite color showed through clear parallel fiberglass, wraps were
black with white pin stripes and a stronger metal rod handle was
designed for bait-casting and push-button rods. Shakespeare was the
center of attention at the next trade show in Chicago with rods being
used to lift heavy weights, buckets of water, engaging in tugs of war
with competitor’s rods and the famous tip test. Many competitors’ rods
were broken. Before the year was up we were working on improved
cosmetics. Styling was changed to the familiar red and yellow basket
weave at the grip, black wraps with red and yellow pin stripes and
lightly buffed smoother blanks with black pigmented fiberglass, clear
glossy coatings and a clear tip area. The product offering was
expanded; blanks were made lighter in weight, including all fresh
water rods, push button rods, bait casting rods, fly rods, and many
specialty and salt water rods. This rod product line was supported by
a fantastic advertising program, rods being bent by models, rods bent
while being caught by auto windows and boat docks and lots of tee
shirts and accessories.
Well, there you have it, the story leading to the development of
the UGLY STIK and how the UGLY STIK got its name. The individuals
mentioned above were the ones involved in how the UGLK STIK got its
name. The real success of the UGLY STIK could not have occurred with
out major input from factory workers, plant foremen, and their
assistants, all of the engineering staff, marketing, advertising and
corporate management and the most important sales group. No company is
anything without SALES. All people involved are too many to name and I
probably would forget someone very important; one thing was certain,
WE WERE AN AWESOME TEAM 30 years ago.
Monroe Lindler - January 4, 2005
This account was written by Monroe
Lindler of the Shakespeare Corporation. It was sent to me for
publishing by the late Harvey Garrison, who received it from Roxanne
Coleman of the Shakepeare Corporation.
Phil White, Editor Old Fishing
Stuff.